How Much Do Dewatering Filter Press Cost To Install?
When investing in a Dewatering Filter Press, understanding the total cost—beyond just the price of the equipment—is crucial. Many customers ask, “What is the all-in cost, from labor to installation?” Since filter press dewatering systems are customized for each facility, installation expenses can vary significantly. However, here are nine key cost factors to consider when planning for your dewatering system installation.
1. Site Fill
Before construction begins, the site may require fill dirt, stone, or gravel for leveling. This cost depends on site conditions, material pricing, and transportation. Clean fill dirt typically costs between $8 to $15 per cubic yard.
2. Site Leveling and Preparation
Preparing the site involves excavation, stabilization, and clearing. While some companies opt for in-house site prep to save money, outsourcing can cost anywhere from $25,000 to $50,000, depending on equipment rental and labor.
3. Concrete Work
Concrete requirements vary based on system size and structural load. A smaller dewatering plant may require $50,000 worth of concrete, while larger plants can exceed $125,000. The average concrete cost per cubic yard is $108, so consulting a contractor for precise estimates is essential.
4. Plumbing Costs
Piping and hardware beyond what the filter press manufacturer provides must be considered. Costs depend on system size, contractor fees, and additional piping requirements. Plumbing installation can range from a few thousand dollars to tens of thousands, especially for large-scale clarifier systems.
5. Electrical and Automation for Dewatering Filter Press Cost
A certified electrician is needed for electrical hookups, which include control boxes and power connections. Depending on plant size, electrical costs can range from $15,000 for small plants to over $100,000 for larger systems.
6. Labor Allocation
Companies can either use internal teams or outsource labor. The installation typically requires 2-4 workers and lasts two weeks for small plants or up to six weeks for larger facilities. Labor costs depend on contractor rates and internal resource availability.
7. Installation and Commissioning Technicians
Most filter press manufacturers provide on-site technicians for installation coordination. Costs vary based on plant size and complexity, typically ranging from $10,000 for small installations to $50,000+ for large systems, plus travel expenses.
8. Equipment Rental and Supplies
Cranes and lifting equipment are often required for installation. Rental costs range from $225 per hour (small cranes) to $300 per hour (large cranes), with usage typically covering 25-50% of the installation process. Additional costs may include transportation and operator fees.
9. Permits and Engineering
Local or federal permits may be required, adding to the overall project cost. Fees vary by location, so checking with your Building and Zoning Department is essential for accurate estimates. Engineering drawings and consultations may also be needed.
How Much Do Dewatering Filter Press Cost
The total cost of installing a dewatering filter press depends on system size, site conditions, and labor. Estimated costs include:
- Small plants (under 3 TPH solids): $15,000 – $50,000
- Medium plants (15-50 TPH solids): ~$250,000
- Large plants (multi-filter press, 100+ TPH solids): Up to $1 million
The best way to determine your dewatering filter press installation cost is to:
- Assess your dewatering needs and request a proposal from a supplier.
- Plan your system layout based on available space.
- Get estimates from local contractors for site prep, plumbing, electrical work, and permits.
By considering these factors, you can develop a realistic installation budget and ensure a cost-effective dewatering solution for your facility.
