Wastewater Applications

Industrial Wastewater Treatment Applications

Wastewater is the water that has been used in homes, businesses, and industries. It contains a variety of pollutants, including human waste, food scraps, grease, and chemicals. Wastewater must be treated before it can be safely discharged back into the environment.

A variety of wastewater treatment technologies are available to address the specific challenges of different industries and wastewater applications. By carefully selecting the appropriate technologies, wastewater treatment plants can effectively remove pollutants from wastewater and protect the environment.

Applications

Defoaming and Foam Prevention

Defoamer for wastewater treatment used to prevent foam problems, can be purchased from ChemREADY to enhance overall wastewater system performance and achieve system stability to meet the discharge criteria for the wastewater system. If you have issues with foam at your facility learn below how you can begin the process of treating your system today.

Flocculants and Coagulants

Flocculation and Coagulation in water treatment are used to remove suspended solids through a process that destabilizes the suspended particles in water solutions. The difference between the two is coagulation is the coming together, or clumping of particles, and flocculation is the settling of coagulated particles.

Alkalinity and pH Control

Control of Alkalinity and pH changes require the use of acid and caustic chemicals to maintain water quality standards. Alkalinity and pH changes are one of the most significant issues with poorly managed and improperly treated industrial and agricultural waste.

Fats, Oils, & Grease Control

The addition of pHREADY boosts pH levels, throughout your system, preventing the conditions that encourage the deposition of grease, which can clog lines, and accumulate on the surface of pump stations and your treatment plant.

Phosphorus Removal

Presence of nutrients, especially nitrogen and phosphorus in wastewater effluents and their impacts on natural water bodies are of major concern. With the recent evidence that anthropogenic phosphorus (not nitrogen) addition in micrograms per liter level can trigger algal growth, phosphorus removal to lowest level has become increasingly important.

Metals Recovery and Non Metals

As mining sites continue to expand into remote locations, developers are faced with the challenge of minimizing the impact of large runoff streams and metals-laden wastewater. To address these challenges, ChemREADY’s integrated water and wastewater treatment systems for Metals Recovery and Non-Metals offer closed loop processes, removes the silt and minimizes the cost of hauling waste sludge and costly retention ponds.

Concrete Washout

Matec’s Concrete Water Recycling (CWR) plant removes surplus water derived from washing cement mixers, pumps, mixers and buckets. When combined with Disol 5000 (grease trap), the plant also solves the problem of water derived from washing wheels and tires of trucks exiting construction sites.

Odor Control for Conveyance and Sewer Systems

Pumping and conveying of wastewater from end user through the collection system to wastewater treatment plants can result in negative conditions including gas binding, blockages associated with fats, oils and greases (FOG), and system corrosion. There may be other contributing conditions, but these factors appear to be the greatest contributors to O&M costs including energy consumption, maintenance costs, and Sanitary Sewer Overflows (SSOs).

Mining & Mineral Processing

Mining and mineral processing wastewater can pose a significant environmental hazard if it is not properly treated and disposed of. It can pollute surface water and groundwater, and it can also harm wildlife and human health. Learn how to treat it here.

Metals Fabrication

Metals fabrication is a broad term that encompasses a wide range of processes for shaping and joining metal components. It is an essential part of the wastewater industry, where metal is used in a variety of applications.
O'B HIBIT Acid Inhibitor

Standards for Corrosion Rates in Wastewater Treatment

Corrosion in wastewater treatment systems can lead to costly repairs, equipment failure, and environmental hazards. To prevent these issues, industries follow strict corrosion rate standards that monitor metal deterioration in pipelines, tanks, and other components.

Defoaming and Foam Prevention

Foam formation in wastewater treatment plants can cause significant operational challenges, such as clogging equipment, affecting the accuracy of sensors, and hindering biological processes. Foam also presents environmental hazards if not controlled. Defoamers are chemical agents used to disrupt the surface tension in wastewater, which breaks down foam bubbles before they form. These chemicals are typically added at various stages of the treatment process to minimize foam-related disruptions, helping plants maintain efficiency and prevent costly breakdowns in operations.

Flocculants and Coagulants

Flocculants and coagulants are crucial in removing suspended solids from wastewater. Flocculants promote the agglomeration of small particles into larger flocs that can be easily separated, while coagulants neutralize the electrical charges that keep solids dispersed in the water. Together, these chemicals enhance sedimentation, making it easier to remove impurities through filtration or settling processes. This process significantly improves water clarity, reduces turbidity, and facilitates compliance with environmental discharge standards.

Alkalinity and pH Control

Maintaining the right alkalinity and pH levels is essential for the smooth operation of wastewater treatment plants. Alkalinity refers to wastewater’s ability to neutralize acids, while pH measures its acidity or basicity. Controlling these parameters is critical for optimizing biological processes like nitrification and preventing equipment corrosion. Sudden shifts in pH can disrupt microbial activity in biological treatment stages, leading to incomplete treatment and environmental violations.

Fats, Oils, and Grease Control

Fats, oils, and grease (FOG) present serious challenges in wastewater systems by clogging pipes, damaging pumps, and interfering with biological treatment processes. When FOG accumulates in treatment systems like lagoons or digesters, it creates operational inefficiencies and promotes the growth of harmful bacteria, resulting in foul odors. Proper management through FOG removal technologies helps prevent these issues, ensuring smooth operation and prolonging the life of equipment while meeting environmental standards.

Phosphorus Removal

Phosphorus is a critical pollutant in wastewater that, when discharged into lakes and rivers, can cause harmful algae blooms, depleting oxygen levels and leading to large-scale fish kills. Effective phosphorus removal techniques, such as chemical precipitation using iron or aluminum salts, are necessary to mitigate these risks. Advanced technologies, including biological phosphorus removal, offer sustainable solutions for meeting increasingly stringent environmental regulations aimed at reducing nutrient pollution.

Metals Recovery and Non-Metals

Metals and non-metals in wastewater, such as copper, zinc, and iron, can be recovered through advanced treatment processes like precipitation, filtration, and electrochemical recovery. These materials are either recycled or safely disposed of, reducing their environmental impact and providing potential economic value. Recovery processes ensure that hazardous substances do not contaminate the environment, contributing to the sustainability of water treatment operations.

Concrete Washout

Concrete washout water is highly alkaline and often contains significant amounts of suspended solids and cement residues. If left untreated, it can damage treatment plant equipment and disrupt processes. Proper treatment methods, such as filtration and neutralization, are necessary to safely handle and recycle concrete washout water, minimizing environmental hazards while promoting the reuse of treated water for non-potable applications.

Odor Control for Conveyance and Sewer Systems

Odor control is vital for maintaining public health and safety in wastewater conveyance and sewer systems. Odors typically arise from the release of hydrogen sulfide (H2S) and other gases during the decomposition of organic matter. Implementing chemical and biological odor control technologies, such as biofilters, scrubbers, and chemical additives, helps to neutralize offensive smells, ensuring compliance with air quality regulations and minimizing community complaints.

Mining and Mineral Processing

Wastewater from mining and mineral processing operations can contain high levels of suspended solids, heavy metals, and other pollutants, which pose serious environmental risks. Advanced treatment processes, such as sedimentation, filtration, and chemical treatment, are essential for removing contaminants and ensuring compliance with regulatory standards. These technologies help mitigate the environmental impact of mining activities while allowing for the recovery of valuable metals.

Metals Fabrication

Wastewater from metals fabrication processes often contains pollutants like heavy metals, oils, and suspended solids. Effective treatment strategies include chemical precipitation, filtration, and flotation to remove contaminants and recycle treated water. By implementing robust wastewater management solutions, metals fabrication facilities can reduce their environmental footprint while improving operational efficiency.

Standards for Corrosion Rates in Wastewater Treatment

Corrosion in wastewater treatment systems can lead to costly repairs, equipment failure, and environmental hazards. To prevent these issues, industries follow strict corrosion rate standards that monitor metal deterioration in pipelines, tanks, and other components. These standards help facilities determine acceptable corrosion rates and guide the use of anti-corrosion treatments, such as coatings, inhibitors, and materials selection. By adhering to these standards, wastewater facilities can extend equipment lifespan, reduce downtime, and ensure safe and efficient operations.

FAQs

What are the key wastewater treatment applications?

Wastewater treatment applications include industrial, municipal, and stormwater management, with solutions designed to meet specific environmental regulations and operational needs.

How do wastewater treatment systems manage contaminants?

Systems use a combination of physical, chemical, and biological processes to remove contaminants like solids, oils, and heavy metals.

Why is pH control important in wastewater treatment?

Maintaining proper pH ensures optimal performance of treatment processes and compliance with environmental discharge standards.

What role does aeration play in wastewater treatment?

Aeration introduces oxygen into wastewater, promoting the growth of aerobic bacteria that help break down organic matter.

What are the benefits of using advanced filtration in wastewater applications?

Advanced filtration removes suspended solids, reduces contaminants, and improves water quality for reuse or safe discharge.