SandTec

SandTec: Compact and Efficient Ultra-Fines Recovery System

SandTec is specifically engineered to recover fines and ultra-fines from the slurry generated in aggregates washing plants. Its compact design and efficiency make it an essential solution for applications where feeding material oversize is minimal. SandTec ensures about 90% recovery of fines above 75 microns, nearly eliminates clay and lime impurities, recovers materials with residual moisture below 15%, and reduces solids in discharge water. This significantly lowers the burden on water treatment plants, optimizing operations across the board.

SandTec

Understanding Ultra-Fines in Slurry

Ultra-fines are microscopic particles present in slurry that are typically less than 10 micrometers (µm) in diameter. They can be even smaller, sometimes ranging down to 1 µm or less. Due to their small size, ultra-fines have a large surface area relative to their volume, which makes them highly reactive. These particles vary based on the slurry source, such as mining operations where they may include crushed rock, minerals, and clays. Their presence can create several operational challenges:

  • Reduced Flowability: Ultra-fines increase slurry viscosity, complicating pumping and transport.
  • Settlement Problems: They inhibit solids from settling, making liquid-solid separation difficult.
  • Filtration Challenges: Ultra-fines can clog filters, hindering liquid removal.
  • Equipment Wear: These abrasive particles accelerate wear on pumps, pipes, and related equipment.

Techniques for Managing Ultra-Fines

Managing ultra-fines requires targeted techniques to minimize their negative impact. Common methods include:

  • Flocculation: Using flocculants to aggregate ultra-fine particles for easier settling.
  • Coagulation: Neutralizing particle charges with coagulants to encourage clumping.
  • Thickeners: Settling solids in specialized tanks.
  • Filtration: Separating liquids from solids, where SandTec excels by preventing filter clogging and ensuring efficient operations.

The SandTec Advantage

This system delivers unparalleled benefits for handling ultra-fines in aggregates washing plants:

  • Maximum Recovery: Achieves up to 90% recovery of silt and fines, significantly improving material utilization.
  • Ease of Assembly and Compact Design: Quick setup in minimal space, perfect for restricted installations.
  • Efficient Maintenance: Low-maintenance requirements reduce operational downtime.
  • Low Residual Moisture: Ensures materials have less than 15% residual water, enhancing usability.
  • Seamless Integration: Perfectly complements other washing equipment for a streamlined process.

Why SandTec Stands Out

It transforms ultra-fine management with its efficient recovery and reduction capabilities. By integrating advanced techniques with a simple, compact design, SandTec ensures smooth operations while addressing key challenges posed by ultra-fines. It’s the go-to solution for facilities aiming to optimize aggregates washing processes and achieve sustainable water treatment outcomes.

For more information on how SandTec can improve your operations, contact us today.

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FAQ

What is SandTec used for?

SandTec is used to recover fines and ultra-fines from slurry generated by aggregates washing plants, ensuring efficient material recovery and reduced waste.

How does SandTec improve ultra-fines management?

SandTec uses advanced separation techniques to recover fines, reduce clay and lime impurities, and optimize slurry processing with minimal residual water.

What industries benefit from SandTec?

Industries such as aggregates washing, mining, and construction benefit from SandTec’s efficiency in managing fines and ultra-fines.

What are SandTec’s key features?

Key features include compact design, maximum material recovery, easy assembly, low maintenance, and seamless integration with existing washing equipment.

How does SandTec handle ultra-fines in slurry?

SandTec employs specialized processes to reduce viscosity, enhance settling, and prevent clogging, ensuring smooth operations and high recovery rates.